Honeycomb Filter Zirconia Silicon Carbide Alumina Ceramic Foam Filter Casting with Porous

• Refractoriness (℃): 1580< Refractoriness< 1770
• Feature: Long Time Materials, Instant Materials, Top Grade
• Type: Refractory Material
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: Ceramic Foam Filter
• Shape: Square, Round and Custom Geometric
• Material: Zirconia ,Silicon Carbide, Alumina
• Product Name: Ceramic Foam Filter
• Processing Service: Cutting, Moulding
• Usage: Casting
• Quality: High Quality
• Package: Carton with Pallet
• Type1: Ceramic Raw Materials
• Color: Yellow/White/Black and Gray
• Raw Material: Zirconia Silicon Carbide Alumina
• Keywords: Zirconia Silicon Carbide Alumina Ceramic
• Price: Factory Outlets
• OEM: Yes
• Certificate: ISO9001
• Transport Package: International Standard Carton
• Specification: Customizable
• Trademark: RSNC
• Origin: Zhengzhou Rongsheng Refractory Co., Ltd.
• HS Code: 690911000
• Production Capacity: 500ton/Tons Per Year
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 600.000kg

Product Description

Honeycomb Filter zirconia silicon carbide alumina ceramic foam filter casting with Porous

Product Description

We have three kinds of Ceramic Foam Filter: Silicon Carbide Ceramic Foam Filter,Alumina Ceramic Foam Filter,Zirconia Ceramic Foam Filter.

1.Silicon Carbide Ceramic Foam Filter

1.Silicon carbide foam ceramic filter using German imported polyurethane foam sponge as a carrier, silicon carbide mainly squeezed into the foam sponge, and then squeeze out the slurry,the slurry around the foam fiber, after drying, baking at high temperature, polyurethane thermal decomposition, leaving foam ceramic products, namely silicon carbide foam ceramic filter.

The silicon carbide foam ceramic filter, with the three- dimensional mesh interconnection structure of foam sponge, can make metal liquid reflect rectification, mechanical screening, filtration cake, adsorption and other filtration mechanisms to effectively improve the purity of metal liquid, reduce waste rate, reduce mechanical processing loss, thus improve production efficiency and reduce production cost.

Silicon carbide foam ceramic filter has high strength, good thermal stability, larger than surface area and high size accuracy. It is mainly used to filter and purify the filtration of ductile cast iron, ash cast iron,aluminum, copper and other alloy metal liquid, effectively remove large inclusions in metal liquid, adsorb smell magazines, reduce the content of gas and harmful elements in metal liquid, improve the metal matrix organization, and improve the mechanical properties of castings.

1.Technique Data of Silicon Carbide Ceramic Foam Filter:

Composition of product	Silicon Carbide,AL2O3,SiO ect
Color	Grey,Dark Grey
Using Temperature	≤1550ºC
Number of hole density PP(holes per square inch)	10,15,20,30
Porosity	85%-90%
CMOR Mpa	≥1.5Mpa(Industry Standard 1.0Mpa)
Bulk Density	0.4g/cm3~0.5g/cm3

 

Square specification(mm)	Max filtering capacity(kg)		Normal metal fluid flow velocity(kg/s)		Round Specification(mm)	Max filtering capacity(kg)		Normal metal fluid flow velocity(kg/s)
	Ductile cast iron	Ash cast iron/ copper-aluminum castings	Ductile cast iron	Ash cast iron/ copper-aluminum castings		Ductile cast iron	Ash cast iron/ copper-aluminum castings	Ductile cast iron	Ash cast iron/ copper-aluminum castings
40*40*22	32	64	3	4	Φ40*22	25	50	2	3.5
50*50*22	50	100	4	6	Φ50*22	35	70	3	4.5
60*60*22	72	144	5	8	Φ60*22	50	100	4.2	6.5
75*50*22	75	150	6	9	Φ70*22	75	150	5.5	8.8
100*50*22	100	200	8	12	Φ80*22	100	200	7.2	11
75*75*22	110	220	9	14	Φ90*22	120	240	9	14
80*80*22	150	300	12	18	Φ100*22	140	280	11	17
100*100*22	200	400	16	24	Φ110*22	190	380	13	20
150*100*22	300	600	24	36	Φ120*22	230	460	16	25
150*150*22	450	900	36	54	Φ150*22	350	700	25	30

2.Alumina Ceramic Foam Filter

Alumina ceramic foam filter is a new type of low density, high porosity and with three dimensional network skeleton structure of the filter. And widely used in aluminum process industry for molten aluminum filtering, so as to improve aluminum quality.

Alumina ceramic foam filter can effectively removes non-metal solid mixture from aluminium and aluminium alloy fusant, reduce trapped gas and provide laminar flow and then the filtered metal is significantly cleaner. Cleaner metal results in higher-quality castings, less scrap, and fewer inclusion defects, to improve the quality of aluminum alloy and other non-ferrous alloy casting, all of which contribute to reduce casting cost, its maximum service temperature 1200° C.

Alumina ceramic foam filter has the advantages of high porosity, high mechanical strength, stable chemical property, strong corrosion-resistant, high adsorption rate, excellent filtering functions and thermal shock resistance. It is mainly used for purification process of aluminum, aluminum alloy, and other nonferrous alloy production, can also be used as gas-solid, liquid-solid separation medium, catalyst carrier, burner and sound-absorbing and environmental protection fields.

Alumina ceramic foam filter is equipped with a gasket on the edges; the gasket assures the proper and tight position of the filter within the filter box. There are different types of gasket available, e.g. ceramic fiber gasket etc., also can provide alumina ceramic foam filter without gasket. These types of filters have been favored by customers from Europe and the United States for years.

Application of Alumina ceramic foam filter:

Alumina ceramic foam filter is mainly applied to the aluminum and aluminum alloys fusant filter equipment of continuous casting, half-continuous casting, gravity casting, and low pressure casting, also applied to other non-ferrous metal precision casting, gas-solid and liquid-solid separation medium, high temperature gas filter, chemical filling, sound absorbing material and catalysis carrier etc.

2. Technique Data of Alumina Ceramic Foam Filter:

Porosity(%)	80-90%
Working Temperature	≤1100ºC
Bending Strength (Mpa)	0.6
Compression Strength (Mpa)	0.8
Thermal Shock Resistance	1100ºC-room temperature 6 times
Bulk Density	0.35-0.45 g/cm3

3.Zirconia Ceramic Foam Filter

Product Performance of Zirconia Foam Ceramic Filter:

1.Adjust the metal flow rate through rectification to reduce secondary inclusion and pores.

2.Reduce casting inclusion and reduce casting waste and welding repair rate.

3.Improve the surface quality and mechanical properties of the castings.

Application of Zirconia Foam Ceramic Filter:

Filtration of stainless steel, carbon steel and large castings.
 

3.Technique Data of Zirconia Foam Ceramic Filter:

L * W * T / Diameter *thick (mm)	Filter capacity (kg)		The pouring flow (kg/s) direct channel is 300mm high
	High degree of deoxygenation	Low degree of deoxygenation	Carbon-based steel castings	Stainless steel casting pieces
50Dx20	30	90	2.0	3.0
70Dx25	60	175	3.8	5.7
90Dx25	95	285	6.4	9.5
125Dx30	185	550	12.2	18.4
150Dx30	265	795	17.7	26.5
50x50x20	35	110	2.5	3.7
50x75x25	55	170	3.7	5.6
75x75x25	85	255	5.6	8.4
100x100x25	150	450	10.0	15.0
125x125x30	235	700	15.6	23.4
150x150x30	340	1010	22.5	33.7

Product Application

Packaging & Shipping

Packaging : Packed by sea-worthy wooden pallet + shrink wrapped + carton For example, Standard size of Fireclay brick : 230x114x65mm Shipping : 384pcs/plt x 18plts in one 20 feet container;

Company Profile

RS Refractories Co., Ltd. is located in Henan, China. Our company has professional scientific and technical personnel and production team, and we have our own fully automated factories. For more than ten years, we have focused on the development and innovation of refractory materials and high-temperature furnace technology, and strive to provide customers with comprehensive, personalized and cost-effective services with high-quality products. Our products are widely used in electric power, metallurgy, petrochemical and other fields, and are exported to more than 70 countries and regions in the world such as Europe, America, Oceania, Southeast Asia, and the Middle East.
RS Refractories Co., Ltd. is a first-class supplier of refractory materials, we can provide you with the most advantageous quotations and products. Looking forward to be your partner!