High Heat Resistant Honeycomb Ceramic Regenerator / Ceramic Honeycomb Heat Regenerator for Industry Furnaces

• Customization: Available
• Application: Industrial Ceramic
• Material: Alumina Ceramic
• Model NO.: Honeycomb Ceramic
• Product Name: Honeycomb Ceramic Regenerator
• Shape: Three-Dimensional Network Connected
• Thermal Expansion Coefficient: <2
• Characteristic: Long Service Life
• Size: Customizable
• Attribute: High Temperature Resistance
• Usage: Melting Aluminium, Copper
• Keyword: Honeycomb Ceramic Regenerator
• Feature: High Thermal Conductivity, Acid and Alkali
• Specific Heat: 830-900
• OEM: Yes
• Certificate: ISO9001
• Heat Transfer Area: 390-800
• Porosity: 30%-90%
• Apparent Porosity: 5~18%
• Type: Ceramic Parts
• Transport Package: Container
• Specification: customizable
• Trademark: RSNC
• Origin: China
• HS Code: 690911000
• Production Capacity: 80000 Tons Per Year
• Package Size: 150.00cm * 150.00cm * 150.00cm
• Package Gross Weight: 500.000kg

Product Description

High heat resistant honeycomb ceramic regenerator / ceramic honeycomb heat regenerator for industry furnaces

Product Description

Honeycomb Ceramic Regenerator Product introduction and performance

Honeycomb ceramic is a porous industrial ceramic. It has large specific surface area, small resistance, uniform fluid distribution and high separation efficiency. It is widely used in chemical, metallurgy, gas, food, environmental protection and other industries. The material is mainly divided into cordierite, mullite, and alumina ceramic.

Regenerative high-temperature air combustion is a new combustion technology with great energy saving and environmental protection. Honeycomb ceramic regenerator is a key component of regenerative burners, widely used in steel, machinery, building materials, chemicals, petrochemicals, coatings. In various industries such as non-ferrous metal smelting, such as heating furnaces, hot blast stoves, heat treatment furnaces, cracking furnaces, roasters, melting furnaces, soaking furnaces, oil and gas boilers, etc. The technology makes the two regenerators alternately absorb heat and release heat through the reversing device, maximally recovers the heat of the flue gas, and then heats the combustion air and gas in the furnace to above 1000 ° C, even if the low calorific value of the inferior fuel can Achieve stable ignition and high-efficiency combustion, saving fuel by 25%-30%, increasing production by more than 15%, slab oxidation loss by more than 40%, NOx emission less than 100ppm emission of flue gas temperature below 150 °C, greatly reducing the earth The greenhouse effect of the atmosphere. If most industrial furnaces in the country adopt HTAC technology, their economic and social benefits are immeasurable, which will greatly alleviate the shortage of energy and greatly improve the living environment of human beings.
 

 

Detailed Photos

Advantages of honeycomb ceramic 

The technology of honeycomb ceramic regenerator is to use the reversing device to make two regenerative types alternately absorb and release heat, recover the heat of the flue gas to the maximum limit, and then heat the combustion-supporting air and gas in the furnace to above 1000'C, even if Inferior combustion with low calorific value can also achieve stable ignition and high-efficiency combustion, which can save fuel up to 40-70C. The output is increased by more than 15'C, the oxidation loss of steel billet is reduced by more than 40%, the NO2 emission is less than 100pm, and the exhaust gas temperature is low. At 150C, the greenhouse effect of the earth's atmosphere is greatly reduced. If most industrial furnaces and kilns in the country adopt HTAC technology, its economic and social benefits will be immeasurable, which will greatly alleviate the situation of energy shortage and improve the living environment of human beings. Since it was put on the market, the effect is good, and it is favored by the steel smelting industry.

Product Parameters

Honeycomb ceramic regenerator Specifications and Dimensions:
 

Size	Number of cell	Cell width(mm)	Thickness of inner wall(mm)	Thickness of out wall(mm)	Surface area (m2)	Opening ratio(%)	End face shape
200*100*100	20*9	Round ∮8.5	2.3	2.5	280	51	Flat    Bevel    Single groove    Double groove
150*100*100	36*24	Square 3*3	1.0	1.2	731	52
150*100*100	35*20	Hexagonal ∮4	1.0	1.2	687	65
150*100*100	10*6	Hexagonal ∮12	4.0	4.0	210	50
150*150*100	35*20	Hexagonal ∮3.5	0.8	1.5	686	63
150*100*100	33*19	Round ∮4	1.0	1.3	568	53
150*100*100	15*9	Round ∮8.5	2.3	2.5	280	51
150*100*100	42*28	Square 2.6*2.6	1.0	1.1	815	53
100*100*100	7*6	Hexagonal ∮12	4.0	4.0	224	52
100*100*100	31*31	Square 2.65*2.65	0.7	1.0	1065	67
100*100*100	24*24	Square 3*3	1.0	1.2	731	52
100*100*100	23*20	Hexagonal ∮4	1.0	1.2	608	64
100*100*100	10*9	Square ∮8.5	2.3	2.5	280	51

Honeycomb ceramic regenerator Physical Properties:

Item	Corundum-mullite	Mullite	Cordierite-mullite	Cordierite	Chrome Corundum-mullite	Zirconium Corundum-mullite
Bulk density (g/cm3)	≥0.8	0.6~1.1	0.6~0.9	0.5~0.8	≥0. 8	≥0. 8
Thermal Expansion Coefficient (X10-60°C-1) (RT-800°C)	≤6	≤5.5	≤3	≤2.5	≤6.5	≤6
Specific heat capacity (J.(Kg.k)-1 )	≥800	≥800	≥750	≥750	≥800	≥800
Thermal Shock (°C)	≥300	≥300	≥400	≥500	≥300	≥350
Softening temperature under load (°C) (0.1MPa )	≥1500	≥1450	≥1350	≥1250	≥1500	≥1500
Compressive Strength (MPa) (C axis)	≥20	≥20	≥20	≥20	≥20	≥20
Compressive Strength(Mpa) (A, B axis)	≥4	≥4	≥3	≥3	≥4	≥4

Honeycomb ceramic regenerator Chemical composition:

Item	Corundum-mullite	Mullite	Cordierite-mullite	Cordierite	Chrome Corundum-mullite	Zirconium Corundum-mullite
SiO2	20~30	25~35	40~50	28~38	20~25	28~38
Al2O3	65~75	55~65	40~50	45~55	65~75	45~55
MgO	≤0.5	≤1	5~9	11~14	≤0.5	11~14
Fe203+TiO2	1~4	1~4	1~3	1~3	1~3	1~3
Others	≤5	≤5	≤5	≤5	≤8	≤5

Product Application

Application of Honeycomb Ceramic 

Honeycomb ceramic regenerators can be used in various push steel furnaces, walking furnaces, heat treatment furnaces, ladle/tundish roasting furnaces, forging furnaces, melting furnaces, soaking furnaces, radiant tube burners, bell furnaces, blast furnace hot blast furnaces, Oil and natural gas boilers: various ceramic kilns and various glass kilns in the building materials industry: various tubular heating furnaces, cracking furnaces and other industrial kilns in the petrochemical industry.

Packaging & Shipping

Wooden pallets with plastic film or according to your request.

1. Strong packing protects the goods from any possible damage during transit.
2. Solid packing and overall stuffing prevent the cases from vibration and jarring.
3. Necessary precaution is taken to protect goods from pilferage or rain.
4. Every possible precaution is taken to ensure our products in prime condition when reach customers around the world.
 

Company Profile

Company Information:

The company has more than 280 employees, including 26 technicians, 18 middle and senior professional titles, and 8 junior professional titles. It has two high-temperature tunnel kilns and two shuttle kilns. The products are widely used in metallurgy, nonferrous metals, building materials, electric power, petrochemical and other industries. With stable quality and superior performance, the products have won many praises from customers.
 

 

Certifications

Our Advantages

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No.1: We are Manufacturer of refrcatory materials, so we can provide you Professional Solutions about your problems. Although our salesman cannot reply you immediately, pls leave your email or phone number, we can let our technician directly help you ASAP.

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No. 3: We have good Connection with Shipping Company, Agency, as well as the local custom and port authority. Making sure we Deliver on time.

No. 4: We have no gap in Communication, because we will help you in our Sincere Attitude.

No. 5: We can provide you the best price, and what you will get from us is our best effort in service and the hospitality that you are willing to become our Friend.

So choosing us is the right choice for you.If you are interested in our products or if you have any question, pls feel free to contact us at any time. We will reply as soon as possible.